Emirates has broken ground on its new $5.1bn engineering complex at Dubai South, a major aviation infrastructure project set to become the world’s most modern and advanced maintenance, repair and overhaul (MRO) facility.
The project is expected to further strengthen Emirates’ and Dubai’s position in global aviation capability and infrastructure, while expanding the airline’s engineering and maintenance capacity for future growth.
The new engineering facility is being delivered by China Railway Construction Corporation, a leading construction and infrastructure development company, with Artelia appointed as project consultant.
The groundbreaking ceremony was held in the presence of HH Sheikh Ahmed bin Saeed Al Maktoum, Chairman and Chief Executive, Emirates airline and Group; Sir Tim Clark, president Emirates Airline; HE Khalifa Al Zaffin, Executive Chairman of Dubai Aviation City Corporation and Dubai South; and Dai Hegen, chairman, China Railway Construction Corporation Limited.
HH Sheikh Ahmed bin Saeed Al Maktoum, Chairman and Chief Executive, Emirates airline and Group, said: “Today’s groundbreaking for the $5.1bn engineering facility is a strategic step forward in Dubai’s future-focused aviation ambitions. The new facility strengthens Emirates Engineering’s vertical integration strategy by bringing more skills, infrastructure, parts production, and specialist capabilities under one roof, while positioning the airline to serve as a strategic engineering partner for the future requirements of the regional and global aviation industry. This latest investment also aligns directly with Dubai Economic Agenda D33, reinforcing Dubai’s position as a global economic hub and centre of aviation excellence, and lays the foundations for the next chapter of growth for Dubai, the UAE and the wider MRO industry.”
HE Khalifa Al Zaffin, Executive Chairman of Dubai Aviation City Corporation and Dubai South, said: “At Dubai South, our mandate is aligned with the vision of our wise leadership to further strengthen Dubai’s position as the aviation capital of the world through the development of an integrated ecosystem that supports the future needs of the global aviation sector. The groundbreaking of this world-class facility marks another milestone in advancing the aviation infrastructure surrounding Al Maktoum International Airport, which is set to become the largest once completed. This project will play a key role in enhancing Dubai’s capabilities to cater to the growing demand for advanced aviation services and maintenance solutions, while reinforcing the emirate’s position as a global benchmark for aviation excellence, innovation, and long-term industry growth.”
Dai Hegen, chairman, China Railway Construction Corporation Limited, said: “As an important milestone reflecting the good-neighbourly friendship and practical cooperation between China and the UAE, this project fully aligns with the consensus reached by the two heads of state and Dubai’s economic development vision, and demonstrates Emirates’ high recognition of CRCC’s comprehensive strength and brand reputation. As the main contractor, we will uphold our core values, mobilize premium resources and assemble a professional team to deliver high-standard construction, efficient progress and quality results, striving to build a model project for China-UAE cooperation and contribute our full strength to deepening bilateral economic and trade ties and building a China-UAE community with a shared future.”
The new Emirates Engineering facility at Dubai South will span 1.1 million square metres, making it one of the largest buildings in the world by volume and the largest steel structure in the GCC.
The facility will also feature the world’s only hangar complex with the capacity to simultaneously service 28 wide-body aircraft, alongside two painting hangars.
Key features of the mega-facility include the largest free-span hangar in the world, with a width of 285 metres, and the largest dedicated landing gear workshop in the world.
The complex will also include 77,000 square metres of dedicated workshop space for repairs and maintenance, as well as 380,000 square metres of storage and logistics capacity.
In addition, the facility will feature two state-of-the-art paint hangars to service Emirates’ fleet of wide-body aircraft, with extended capacity to also handle narrow-body aircraft.
The technical facilities will be supported by a dedicated administrative building for Emirates Engineering, providing 50,000 square metres of office space and 15,000 square metres of training facilities. A gateway facility will also be developed to control airside access.
Emirates said the new engineering complex is expected to set new sustainability benchmarks, with all project facilities targeting a Leadership in Energy and Environmental Design (LEED) Platinum rating. Solar panels will also be installed on roofs across the complex, alongside other sustainability initiatives.
Construction of the facility is expected to be completed by the middle of 2030. The hangar complex will initially start servicing aircraft requiring heavy maintenance, as well as spillover projects from the Emirates Engineering Centre at Dubai International Airport.